As safety officers, it’s essential that we are aware of all the different types of fires that can occur in our workplace and the appropriate methods for extinguishing them. One type of fire that is often overlooked is the Class D fire, which involves combustible metals such as magnesium, titanium, and potassium.
These fires require a specialized extinguisher, known as a Class D fire extinguisher, to effectively extinguish them. Not only are Class D fires unique in the way they are ignited and spread, but they also have the potential to cause severe damage and injuries, making it important that all of our team members are familiar with these extinguishers and their proper use.
What is a Class D fire extinguisher, and what types of fires is it used for?
A Class D fire extinguisher is a type of fire extinguisher that is specifically designed to extinguish fires that involve combustible metals, such as magnesium, titanium, and potassium. These types of fires are unique in that they require a special extinguishing agent, usually a dry powder, that is specific for the type of metal that is burning.
The dry powder in the Class D extinguisher is designed to smother the fire by separating the oxygen from the burning metal and smothering the reaction.
It’s important to note that these extinguishers should not be used on any other type of fire, as they are not effective for extinguishing fires that involve ordinary combustibles, such as wood, paper, or cloth (Class A fires), flammable liquids, and gases (Class B fires), and electrical equipment (Class C fires).
Therefore, it’s crucial to have the right type of extinguisher and know how to use it correctly in case of a Class D fire. These extinguishers can be found in workplaces or buildings that handle or store combustible metals, such as laboratories, factories, and aircraft hangars, among others.
Additionally, it is important to make sure that you are properly trained on how to use these extinguishers, as they can have different instructions and safety precautions than other types of extinguishers.
How to properly use a Class D fire extinguisher?
Proper use of a Class D fire extinguisher is crucial in order to effectively extinguish a fire involving combustible metals and to prevent injury to the operator.
Here are some general guidelines for the proper use of a Class D fire extinguisher:
- Identify the type of metal that is burning. Many Class D fire extinguishers are labeled for specific types of metal, such as magnesium or titanium, so it’s essential to ensure that you are using the correct extinguisher for the metal that is burning.
- Locate the fire extinguisher and read the instructions. Familiarize yourself with the operation and location of the fire extinguisher, and be sure to read the instructions on the label before attempting to use it.
- Stand at a safe distance from the fire, and aim the nozzle of the extinguisher at the base of the fire.
- Depress the lever or press the trigger to release the dry powder extinguishing agent.
- Move the nozzle of the extinguisher around the base of the fire to ensure that the entire fire is covered with the extinguishing agent.
- Keep the extinguisher aimed at the base of the fire until the fire is completely out, and continue to apply the extinguishing agent until the fire is completely out.
- After the fire is out, stay alert and be prepared for any potential rekindles.
It’s also important to keep in mind that, during the process of using a Class D fire extinguisher, the operator should wear appropriate protective gear, including goggles, gloves, and masks in case of toxic fumes, etc.
It’s essential to note that Class D fires can generate a lot of heat, and the metal may remain hot even after the fire has been extinguished, and the metal may not be cooled by water, which can lead to re-ignition. It’s important to wait for the metal to cool down before attempting to handle it or use a piece of specialized equipment for cooling down the metal.
Furthermore, it’s crucial to remember that Class D fires should be handled by trained and certified professionals; if the fire is too big or you’re unsure of the type of metal, you should never attempt to put it out by yourself.
How to maintain and inspect a Class D fire extinguisher?
Proper maintenance and inspection of a Class D fire extinguisher is crucial to ensure that it will function properly in the event of a fire involving combustible metals.
Here are some guidelines for maintaining and inspecting a Class D fire extinguisher:
- Check the pressure gauge regularly to ensure that the extinguisher is fully charged and ready for use. The pressure gauge should indicate that the extinguisher is in the “green” or “full” range.
- Check for any physical damage or signs of wear and tear. Look for dents, leaks, or other damage that could affect the performance of the extinguisher. If the extinguisher has been damaged, it should be taken out of service and replaced.
- Check the expiration date of the extinguisher. Many extinguishers have a limited service life and should be replaced after a certain period of time, regardless of whether they have been used or not.
- Check the nozzle, horn, or other discharge mechanisms to make sure they’re not clogged or obstructed in any way.
- Check the tamper seal or safety pin to ensure it’s in place and that the extinguisher has not been tampered with.
- Check that the operating instructions are legible and that the extinguisher is properly labeled for the type of metal it can extinguish.
- Clean the extinguisher as necessary, and make sure that it’s stored in an area that is dry and protected from the elements.
- Keep a maintenance record for the extinguisher and note any inspection or maintenance.
Common industries and locations where Class D fire extinguishers are used
Class D fire extinguishers are typically used in industries and locations where combustible metals are stored, handled, or used in the course of operations. Some common examples include:
- Manufacturing industries: Many manufacturing facilities use or produce metal products, such as aerospace, automotive, chemical, and electronics manufacturing, where Class D fires may occur.
- Laboratories: Many laboratories use combustible metals in research and testing, such as universities, government research facilities, and chemical laboratories.
- Industrial plants: Many industrial plants such as power plants, oil refineries, and metal processing facilities use or produce combustible metals, making the use of Class D fire extinguishers necessary.
- Aircraft hangars: Many aircraft hangars are required to have Class D fire extinguishers because of the presence of metal components such as magnesium wheels and titanium fuselage.
- Military installations: Many military installations use combustible metals in the course of their operations, such as armories, weapons storage facilities, and ammunition depots.
- Storage areas: Warehouses and storage facilities that store combustible metals should be equipped with Class D fire extinguishers in case of accidental fire.
It’s important to note that the presence and use of Class D fire extinguishers may be mandatory according to local laws, regulations, and codes, and it’s important to check with the authorities.
How does a Class D fire extinguisher work?
A Class D fire extinguisher works by smothering the fire with a dry powder extinguishing agent that is specific for the type of metal that is burning. The powder extinguisher creates a barrier between the metal and the oxygen that is fueling the fire, cutting off the oxygen supply, and stopping the combustion process.
Unlike other types of fires that require cooling or smothering, Class D fire extinguisher uses a specific powder that reacts chemically with the metal to stop the fire, rather than relying on the physical properties of the powder itself.
When a Class D fire extinguisher is activated, the dry powder extinguishing agent is released through the nozzle or horn of the extinguisher and onto the fire. The powder creates a barrier between the metal and the oxygen that is fueling the fire, cutting off the oxygen supply and stopping the combustion process.
The powder used in the Class D extinguisher is specially made to prevent the metal from reigniting after the fire has been put out. This is important as some metals can heat to high temperatures and retain that heat for a long time, which can cause the fire to reignite if not treated properly.
It is important to note that not all Class D fire extinguishers are suitable for every type of metal. It’s essential to choose the right type of Class D extinguisher, suitable for the specific metal that is burning. Each metal requires a different type of powder, as the chemical reaction with the metal is specific.
Class D fire extinguisher safety precautions and tips
Class D fire extinguishers are designed to extinguish specific types of metal fires, but their use comes with specific safety precautions and tips to ensure the safety of the operator and the effectiveness of the extinguisher.
Here are some important safety precautions and tips to keep in mind when using a Class D fire extinguisher:
- Use the right extinguisher for the metal: It is crucial to make sure that you are using the correct Class D fire extinguisher for the metal that is burning. Many Class D fire extinguishers are labeled for specific types of metal, such as magnesium or titanium, so ensure that you are using the right extinguisher for the metal that is burning.
- Wear Personal Protective Equipment (PPE): It is essential to wear appropriate PPE when using a Class D fire extinguisher, including gloves, goggles, and a mask to protect from inhaling toxic fumes.
- Use at a safe distance: Stand at a safe distance from the fire and aim the nozzle of the extinguisher at the base of the fire.
- Aim at the base of the fire: Aim the nozzle of the extinguisher at the base of the fire, not at the top of the fire. This will help to smother the fire more effectively and prevent the fire from spreading.
- Keep the extinguisher aimed at the base of the fire until the fire is completely out: Continuously apply the extinguishing agent until the fire is completely out, and keep an eye out for any rekindles, as some metals can retain heat and can re-ignite.
- Use with caution near flammable liquids and gases: Combustible metal fires are unique and typically don’t involve other types of combustibles. However, it’s important to use caution if there are nearby flammable liquids or gases, as the dry powder from the extinguisher may disperse and possibly ignite these materials.
- Properly store and maintain the extinguisher: It’s important to properly store and maintain the extinguisher to ensure that it will function properly in the event of a fire. Check the pressure gauge regularly, check for any physical damage or signs of wear and tear, check the nozzle for any clogging or obstruction, and check for the expiration date.
- Follow the manufacturer’s instructions: Always read the manufacturer’s instructions and safety warnings before using the extinguisher, and follow the instructions on how to use the extinguisher correctly.
- Get trained: It’s important to get proper training on how to use a Class D fire extinguisher, as well as how to identify the different types of metals that may be involved in a fire.
- Have a plan: Have an emergency plan in place that includes evacuation procedures, emergency contact information, and the location of fire extinguishers, including Class D extinguishers, in case of a fire.
How to choose the right size and type of Class D fire extinguisher for your needs
Choosing the right size and type of Class D fire extinguisher for your needs is important to ensure that it will be effective in the event of a fire involving combustible metals.
Here are some guidelines for choosing the right size and type of Class D fire extinguisher:
- Identify the types of metal that are present in your facility or building. Different types of metal require different types of extinguishing agents. For example, magnesium requires a different agent than titanium. It’s important to make sure that you are choosing an extinguisher that is specifically designed for the types of metal that are present in your facility or building.
- Consider the size of the area that needs protection. Class D fire extinguishers are available in various sizes, from small portable units to larger wheeled units. Choosing the right size will depend on the area that needs protection and the potential size of a fire.
- Evaluate the size and location of your building. Larger buildings with multiple levels may require a greater number of extinguishers strategically placed throughout the building.
- Decide whether you need a portable or a wheeled unit. Portable units are easy to move and take with you, while wheeled units are more stable and can hold a larger amount of extinguishing agent.
- Check local codes and regulations, which may require specific types of extinguishers and sizes to be used in certain locations.
- Have the extinguisher tested and inspected regularly.
- After evaluation of the above points, consult the professionals, if needed, who can advise you on the appropriate size and type of Class D fire extinguisher for your specific needs.
How to dispose of or recycle a used Class D fire extinguisher
Properly disposing of or recycling a used Class D fire extinguisher is important to ensure that it does not pose a hazard to the environment or to human health.
Here are some guidelines for disposing of or recycling a used Class D fire extinguisher:
- Contact the manufacturer of the extinguisher or a certified recycling facility to determine the proper disposal or recycling process. Some manufacturers may have their own take-back program or have a list of authorized recyclers that can process the extinguisher.
- Check with local and state regulations for any specific disposal or recycling requirements.
- Empty the extinguisher of any remaining powder and follow the manufacturer’s instructions for the safe and proper disposal of the powder.
- Drain the extinguisher of any remaining pressure and remove any batteries or other components that may be hazardous.
- Place the extinguisher in an appropriate container or package for shipment to the manufacturer or a certified recycling facility.
- Do not dispose of the extinguisher in trash or landfill, as it may pose a hazard to the environment or to human health.
It’s important to note that some Class D fire extinguishers are pressurized cylinders that may not be able to be refilled or repaired; therefore, they should be decommissioned and sent to a scrap metal facility; it’s important to check with the manufacturer.
Also, some Class D powder can be recycled and reused again, but it’s important to check with the manufacturer or the recycling facility regarding their policies and procedures.
To ensure the safe disposal and recycling of a Class D fire extinguisher, it is best to follow the manufacturer’s instructions and to check with local regulations and the facility where you plan to dispose of or recycle it.
Differences between dry powder and metallic-based agents used in Class D fire extinguishers
Dry powder and metallic-based agents are two types of extinguishing agents that can be used in Class D fire extinguishers, which are designed to extinguish fires involving combustible metals.
Dry powder extinguishing agents are composed of a mixture of chemicals that can be used to smother the fire by cutting off the oxygen supply and eliminating the heat of combustion. They are typically made from a combination of salts such as sodium chloride, potassium chloride, or a mixture of both.
These agents are designed to be used on specific types of combustible metals such as aluminum, titanium, or magnesium.
Metallic-based agents, on the other hand, are usually composed of fine powders made from metals such as copper or graphite, which are specifically designed to be used on specific types of combustible metals such as magnesium or titanium.
They are designed to create a barrier between the metal and the oxygen that is fueling the fire. They also chemically react with the burning metal to neutralize the combustion.
Both types of agents, dry powder and metallic-based, are effective at extinguishing Class D fires; however, the choice between them will depend on the specific metal involved in the fire and the properties of that metal. Each metal requires a different type of powder, as the chemical reaction with the metal is specific.
It’s important to note that it’s not possible to use one type of extinguisher for all metals; each metal requires a different extinguisher. It’s important to check the label and read the manufacturer’s instructions before using a Class D fire extinguisher.
Also, it’s important to check with local regulations and codes that may have specific requirements for the type of Class D extinguisher used in a particular location or situation.
How Class D fire extinguishers are tested and certified
Class D fire extinguishers are tested and certified by various organizations and agencies to ensure that they meet safety and performance standards.
Here is a general overview of the testing and certification process for Class D fire extinguishers:
- Design and testing: The manufacturer will design and test the extinguisher according to standards set by organizations such as UL (Underwriters Laboratories) or UL-listed, OSHA (Occupational Safety and Health Administration), or NFPA (National Fire Protection Association). These tests will assess the extinguisher’s effectiveness in extinguishing fires involving specific types of metal, as well as its safety and reliability.
- Laboratory testing: The extinguisher will undergo laboratory testing to evaluate its performance. The tests include the time required to extinguish the fire, the effectiveness of extinguishing, the amount of agent used, and the concentration of the agent required.
- Field testing: The extinguisher will be tested in the field to evaluate its performance in real-world situations. The field testing will evaluate the extinguisher’s ease of use, ability to extinguish fires in different environments, and durability.
- Listing and labeling: After the extinguisher has been tested and certified, it will be listed and labeled by the testing organization. The listing and labeling will indicate that the extinguisher meets the safety and performance standards set by the testing organization.
- Quality control and maintenance: The manufacturers are also required to maintain a quality control program, ensuring the extinguishers are manufactured and tested to maintain the same level of performance and safety throughout their service life.
The cost of owning and using a Class D fire extinguisher over time
The cost of owning and using a Class D fire extinguisher over time can vary depending on several factors, such as the size and type of extinguisher, the frequency of use, and the cost of maintenance and replacement.
The initial cost of purchasing a Class D fire extinguisher can vary depending on the size and type of extinguisher and the manufacturer. Portable Class D extinguishers can range from a couple of hundred dollars to a few thousand dollars, while larger wheeled units can be several thousand dollars.
Regular maintenance and inspection is also a cost to consider, and these are necessary to ensure the extinguisher is in proper working condition to check the pressure gauge and make sure the powder inside is still fresh and not expired. It’s important to follow the manufacturer’s guidelines and local codes and regulations on how often the extinguisher should be inspected and maintained.
Another cost to consider is the cost of replacement, extinguishers have a limited lifespan, and depending on the usage and storage, they may need to be replaced periodically. It’s important to check the manufacturer’s guidelines for the recommended replacement time frame and also check with local codes and regulations on the replacement schedule.
In addition, if an incident occurs and a Class D extinguisher is used, it will need to be replenished with new powder, which can be costly.
Overall, the cost of owning and using a Class D fire extinguisher over time can vary widely depending on the specific factors mentioned above, and it’s important to consider the costs associated with purchasing, maintaining, inspecting, and potentially replacing the extinguisher over time, when considering your options.
The OSHA guidelines for Class D fire extinguisher use in the workplace
The Occupational Safety and Health Administration (OSHA) provides guidelines for the use of Class D fire extinguishers in the workplace. These guidelines are intended to ensure the safety and effectiveness of Class D fire extinguishers and to ensure that employees are trained on how to use them properly in the event of a fire.
Here are some of the key OSHA guidelines for Class D fire extinguisher use in the workplace:
- Proper selection: OSHA requires employers to select the appropriate type and size of Class D fire extinguisher for the specific types of metal that are present in the workplace.
- Training: OSHA requires employers to provide training to employees on how to properly use Class D fire extinguishers. This includes training on how to identify the specific types of metal that are present in the workplace, as well as training on how to properly use the extinguisher to extinguish a metal fire.
- Inspection and maintenance: OSHA requires employers to regularly inspect and maintain Class D fire extinguishers to ensure that they are in proper working condition and ready for use in the event of a fire.
- Accessibility: OSHA requires employers to ensure that Class D fire extinguishers are easily accessible and visible to employees in the event of a fire.
- Use: OSHA requires employers to ensure that employees use Class D fire extinguishers in accordance with the manufacturer’s instructions and OSHA guidelines.
- Posting: OSHA requires employers to post the location of all fire extinguishers, including Class D, in the workplace.
OSHA also recommends that employers should consider conducting regular fire drills to familiarize employees with the proper procedures for using Class D fire extinguishers and that the employer should consider hiring a professional service to inspect, test, and maintain the extinguishers to ensure their readiness for use.
Conclusion
Class D fire extinguishers are specifically designed to extinguish fires involving combustible metals and play an important role in maintaining fire safety in industrial and commercial settings where these metals are present.
They are tested and certified by various organizations to ensure that they meet safety and performance standards and can effectively extinguish metal fires. However, it’s important to have the correct type of extinguisher for the specific metal involved and to follow the manufacturer’s instructions and OSHA guidelines for proper use and maintenance.